Tag Archives: screw element

China Screw Elements Screw Shaft for Twin Screw Extruder Screw Element screw shaft for sale

Product Description


Quick Details

 

Material: W6MO5CR4V2

Color: Metal

Exprience:20 years

Packaging: Wooden Box or Paper Box According to your order

Lead Time: 5-60 days

 

Product Description

 

Screw elements are the main working parts for twin screw extruder which determined the quality and output of plastic products.With high quality,the screw elements assure plastic molecular mixing,cutting,spreading as well as reacting among themselves etc.Extremely high self cleaning performance assure the high quality of the whole production line,for this,our company combiend our experience for years,the merits about foreign countries and the customer’s use,then take them into action,designed all kinds of suitable processing screw element with reasonable parameters,high self cleaning performance,wear resistance,corrosion-resistance.

 

We can satisfy your different material needs:

According to appearance design,
 

According to Materical

 

-For wear application:

 Tool Steel:W6Mo5Cr4V2

  PM-HIP material:WR5,WR13,WR14,CPM10V,CPM9V.

-For corrosion application:

  38CrMoAla

  PM-HIP material:WR4,WR13,WR14,CPM10V,CPM9V.

-For wear and corrosion application:

  PM-HIP material:WR13,WR14,CPM10V,CPM9V.

-Other materials:

  Stainless Steel:316L,440C etc.

 

Through the understanding of customers,recommend the most valuable material.

 

 

 

Tool Steel

 

 

W6Mo5Cr4V2 Chemical Composition
  C SI Mn P S Cr Mo V W Cu Ni
W-% 0.88 0.35 0.3 0.571 0.003 4.03 4.81 1.86 5.95 0.12 0.24

 

Co-rotating Twin Screw Elements for:

 -W&P:ZSK-MC

 -Theysohn:TSK

 -SM:TEK-HS

 -Labtech:LTE

 -Berstorff:ZE

 -Maris:TM-W

 -Feddem:FED-MTS

 -Leistritz:ZSE/LSB

 -APV:MP65

 -JSW-TEX

 -TOSHLBA:TEM

 -KEYA,RuiYA,LANTAI,Umm-N

Production Process

 

Packing&Delivery

Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.

Delivery Details: 5-60days after order.

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Wooden case package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

 

Our Service

 

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

 

FAQ

 

How long does it take to get my products since I paid for them?

—According to yout order quantity,we will give you a reasonable delivery date.

 

Can I get the warranty of 1 year for free?

—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.

 

How is your after-sale service?

—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.

 

How long will your product last?

—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.

 

US $0.6-3
/ mm
|
400 mm

(Min. Order)

###

After-sales Service: 24 Hours
Standard: DIN
Technics: Forging
Feature: CNC Milling
Material: Sam39/Wr30/Wr14/W6mo5cr4V2/
Lead Time: 5-60 Days

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

W6Mo5Cr4V2 Chemical Composition
  C SI Mn P S Cr Mo V W Cu Ni
W-% 0.88 0.35 0.3 0.023 0.003 4.03 4.81 1.86 5.95 0.12 0.24

###

Screw Elements Screw Shaft for Twin Screw Extruder Screw Element Screw Elements Screw Shaft for Twin Screw Extruder Screw Element Screw Elements Screw Shaft for Twin Screw Extruder Screw Element

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Wooden case package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

US $0.6-3
/ mm
|
400 mm

(Min. Order)

###

After-sales Service: 24 Hours
Standard: DIN
Technics: Forging
Feature: CNC Milling
Material: Sam39/Wr30/Wr14/W6mo5cr4V2/
Lead Time: 5-60 Days

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

W6Mo5Cr4V2 Chemical Composition
  C SI Mn P S Cr Mo V W Cu Ni
W-% 0.88 0.35 0.3 0.023 0.003 4.03 4.81 1.86 5.95 0.12 0.24

###

Screw Elements Screw Shaft for Twin Screw Extruder Screw Element Screw Elements Screw Shaft for Twin Screw Extruder Screw Element Screw Elements Screw Shaft for Twin Screw Extruder Screw Element

###

1.Rust-proof oil processing,

   Prevent rust in transit.

2.Oiled paper packages,

   Prevent oil dry.

3.Wooden case package,

   Prevent collosions.

4.Special foam packaging. 5.Packing 6.Sealing

###

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

 

All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!

 

Screws and Screw Shafts

A screw is a mechanical device that holds objects together. Screws are usually forged or machined. They are also used in screw jacks and press-fitted vises. Their self-locking properties make them a popular choice in many different industries. Here are some of the benefits of screws and how they work. Also read about their self-locking properties. The following information will help you choose the right screw for your application.

Machined screw shaft

A machined screw shaft can be made of various materials, depending on the application. Screw shafts can be made from stainless steel, brass, bronze, titanium, or iron. Most manufacturers use high-precision CNC machines or lathes to manufacture these products. These products come in many sizes and shapes, and they have varying applications. Different materials are used for different sizes and shapes. Here are some examples of what you can use these screws for:
Screws are widely used in many applications. One of the most common uses is in holding objects together. This type of fastener is used in screw jacks, vises, and screw presses. The thread pitch of a screw can vary. Generally, a smaller pitch results in greater mechanical advantage. Hence, a machined screw shaft should be sized appropriately. This ensures that your product will last for a long time.
A machined screw shaft should be compatible with various threading systems. In general, the ASME system is used for threaded parts. The threaded hole occupies most of the shaft. The thread of the bolt occupy either part of the shaft, or the entire one. There are also alternatives to bolts, including riveting, rolling pins, and pinned shafts. These alternatives are not widely used today, but they are useful for certain niche applications.
If you are using a ball screw, you can choose to anneal the screw shaft. To anneal the screw shaft, use a water-soaked rag as a heat barrier. You can choose from two different options, depending on your application. One option is to cover the screw shaft with a dust-proof enclosure. Alternatively, you can install a protective heat barrier over the screw shaft. You can also choose to cover the screw shaft with a dust-proof machine.
If you need a smaller size, you can choose a smaller screw. It may be smaller than a quarter of an inch, but it may still be compatible with another part. The smaller ones, however, will often have a corresponding mating part. These parts are typically denominated by their ANSI numerical size designation, which does not indicate threads-per-inch. There is an industry standard for screw sizes that is a little easier to understand.
screwshaft

Ball screw nut

When choosing a Ball screw nut for a screw shaft, it is important to consider the critical speed of the machine. This value excites the natural frequency of a screw and determines how fast it can be turned. In other words, it varies with the screw diameter and unsupported length. It also depends on the screw shaft’s diameter and end fixity. Depending on the application, the nut can be run at a maximum speed of about 80% of its theoretical critical speed.
The inner return of a ball nut is a cross-over deflector that forces the balls to climb over the crest of the screw. In one revolution of the screw, a ball will cross over the nut crest to return to the screw. Similarly, the outer circuit is a circular shape. Both flanges have one contact point on the ball shaft, and the nut is connected to the screw shaft by a screw.
The accuracy of ball screws depends on several factors, including the manufacturing precision of the ball grooves, the compactness of the assembly, and the set-up precision of the nut. Depending on the application, the lead accuracy of a ball screw nut may vary significantly. To improve lead accuracy, preloading, and lubrication are important. Ewellix ball screw assembly specialists can help you determine the best option for your application.
A ball screw nut should be preloaded prior to installation in order to achieve the expected service life. The smallest amount of preload required can reduce a ball screw’s calculated life by as much as 90 percent. Using a lubricant of a standard grade is recommended. Some lubricants contain additives. Using grease or oil in place of oil can prolong the life of the screw.
A ball screw nut is a type of threaded nut that is used in a number of different applications. It works similar to a ball bearing in that it contains hardened steel balls that move along a series of inclined races. When choosing a ball screw nut, engineers should consider the following factors: speed, life span, mounting, and lubrication. In addition, there are other considerations, such as the environment in which the screw is used.
screwshaft

Self-locking property of screw shaft

A self-locking screw is one that is capable of rotating without the use of a lock washer or bolt. This property is dependent on a number of factors, but one of them is the pitch angle of the thread. A screw with a small pitch angle is less likely to self-lock, while a large pitch angle is more likely to spontaneously rotate. The limiting angle of a self-locking thread can be calculated by calculating the torque Mkdw at which the screw is first released.
The pitch angle of the screw’s threads and its coefficient of friction determine the self-locking function of the screw. Other factors that affect its self-locking function include environmental conditions, high or low temperature, and vibration. Self-locking screws are often used in single-line applications and are limited by the size of their pitch. Therefore, the self-locking property of the screw shaft depends on the specific application.
The self-locking feature of a screw is an important factor. If a screw is not in a state of motion, it can be a dangerous or unusable machine. The self-locking property of a screw is critical in many applications, from corkscrews to threaded pipe joints. Screws are also used as power linkages, although their use is rarely necessary for high-power operations. In the archimedes’ screw, for example, the blades of the screw rotate around an axis. A screw conveyor uses a rotating helical chamber to move materials. A micrometer uses a precision-calibrated screw to measure length.
Self-locking screws are commonly used in lead screw technology. Their pitch and coefficient of friction are important factors in determining the self-locking property of screws. This property is advantageous in many applications because it eliminates the need for a costly brake. Its self-locking property means that the screw will be secure without requiring a special kind of force or torque. There are many other factors that contribute to the self-locking property of a screw, but this is the most common factor.
Screws with right-hand threads have threads that angle up to the right. The opposite is true for left-hand screws. While turning a screw counter-clockwise will loosen it, a right-handed person will use a right-handed thumb-up to turn it. Similarly, a left-handed person will use their thumb to turn a screw counter-clockwise. And vice versa.
screwshaft

Materials used to manufacture screw shaft

Many materials are commonly used to manufacture screw shafts. The most common are steel, stainless steel, brass, bronze, and titanium. These materials have advantages and disadvantages that make them good candidates for screw production. Some screw types are also made of copper to fight corrosion and ensure durability over time. Other materials include nylon, Teflon, and aluminum. Brass screws are lightweight and have aesthetic appeal. The choice of material for a screw shaft depends on the use it will be made for.
Shafts are typically produced using three steps. Screws are manufactured from large coils, wire, or round bar stock. After these are produced, the blanks are cut to the appropriate length and cold headed. This cold working process pressudes features into the screw head. More complicated screw shapes may require two heading processes to achieve the desired shape. The process is very precise and accurate, so it is an ideal choice for screw manufacturing.
The type of material used to manufacture a screw shaft is crucial for the function it will serve. The type of material chosen will depend on where the screw is being used. If the screw is for an indoor project, you can opt for a cheaper, low-tech screw. But if the screw is for an outdoor project, you’ll need to use a specific type of screw. This is because outdoor screws will be exposed to humidity and temperature changes. Some screws may even be coated with a protective coating to protect them from the elements.
Screws can also be self-threading and self-tapping. The self-threading or self-tapping screw creates a complementary helix within the material. Other screws are made with a thread which cuts into the material it fastens. Other types of screws create a helical groove on softer material to provide compression. The most common uses of a screw include holding two components together.
There are many types of bolts available. Some are more expensive than others, but they are generally more resistant to corrosion. They can also be made from stainless steel or aluminum. But they require high-strength materials. If you’re wondering what screws are, consider this article. There are tons of options available for screw shaft manufacturing. You’ll be surprised how versatile they can be! The choice is yours, and you can be confident that you’ll find the screw shaft that will best fit your application.

China Screw Elements Screw Shaft for Twin Screw Extruder Screw Element     screw shaft for saleChina Screw Elements Screw Shaft for Twin Screw Extruder Screw Element     screw shaft for sale
editor by czh 2022-11-28

China best 320 Screw Element for Plastic Machinery Extruder wholesaler

Product Description

  Clextral BC Series Screw and Barrel for Clextral Twin Screw Extruder  

  We manufacture screw and kneading segments for co-rotating twin screw extruders ranging from 20 mm to 350 mm and over. Our manufacturing specializes in segmented screws for twin screw extruders and is optimized for flexible order handling.

Co-rotating twin screw elements for 
-APV        -KOBE           -OMC
-Buhler      -KraussMaffei      -Theysohn
-Buss       -Berstorff-          -Toshiba
-Clextral     -Labtech          -USEON
-Coperon     -Lantai          – others
-JSW        -Leistritz    
-Keya        -Maris

Types of the Screw Segments
* Convey Screw Segment
* Mixing Screw Segment
* Kneading Block & Disk
* Transition Screw Element
* Deep groove transfer element
* Screw element for side feeder
* 1-flighted,2-flighted,3-flighted screw elements

We offer a broader choice of materials:
For wear application:
* Tool Steel : W6Mo5Cr4V2;
* PM-HIP material : SAM10,SAM26,SAM39,CPM10V,CPM9V
For corrision application:
* Nitrided Steel: 38CrMoAI;
* PM-HIP material : SAM26,SAM39,CPM10V,CPM9V
For wear and corrision application:
* PM-HIP material:SAM26,SAM39,CPM10V,CPM9V
Other materials:
Stainless Steel: 316L,C276 etc.
By working closely with customers in choosing optional materials,we can minimize wear and tear and associated costs.

Our Production Plant

FRQ
 
1. Q: Are you a factory or trading company? 
 —-A: A factory 
2. Q: Where is your factory located? How can I visit there? 
—–A: Our factory is located in HangZhou, ZheJiang  Province, China, 
1) You can fly to HangZhou Airport directly. We will pick you up when you arrive in the airport; 
All our clients, from domestic or abroad, are warmly welcome to visit us! 
                                             
3.Q: What makes you different with others?
—-A: 1) Our Excellent Service 
 For a quick, no hassle quote just send email to us
 We promise to reply with a price within 24 hours – sometimes even within the hour.
 If you need an advice, just call our export office ,we will answer your questions immediately.
2) Our quick manufacturing time
For Normal orders, we will promise to produce within 30 working days.
As a manufacturer, we can ensure the delivery time according to the formal contract.
 
 4.Q: How about the delivery time? 
—-A: This depends on the product. Typically standard products are delivered within 30 days. 
 

  1.  Q: What is the term of payment? 
    —-A: 1) T/T payment;   2) LC;  

 
6.Q: May I know the status of my order?
—-A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time. 

 

Screw Shaft Types

If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.

Machined screw shafts

Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids.
For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance.
Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well.
In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
screwshaft

Ball screw nuts

If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft.
When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw.
The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction.
The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
screwshaft

Threaded shank

Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank.
In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing.
The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well.
The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.

Round head

A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project.
A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice.
Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look.
Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
screwshaft

Self-locking mechanism

A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism.
The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw.
Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable.
Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.

China best 320 Screw Element for Plastic Machinery Extruder   wholesaler China best 320 Screw Element for Plastic Machinery Extruder   wholesaler

China OEM New Type Screw Element for Twin Screw Extruder Machine Shaft near me shop

Product Description

We manufacture screw and kneading elements for co-rotating twin screw extruders ranging from 15.6 mm to 350 mm and over.
     Our manufacturing specializes in segmented screws for twin screw extruders and is optimized for flexible order handling.
Co-rotating twin screw elements for 
-APV          -KOBE        -OMC
-Buhler       -Theysohn       -USEON
-Buss        -Toshiba           -others
-Clextral     -Labtech    
 -Lantai   -Maris 
-JSW     -Leistritz 
-Keya     
Types of the Screw Segments
* Single Keyway    * Square Keyslot     *High torque key button     * Dual keyslot
* Involute inner spline     * Round keyslot      *Retackle spline      * Client’s requirements available

We offer a broader choice of materials:
* 40CrNiMo      * WR15E       * WR30
By working closely with customers in choosing optional materials,we can minimize wear and tear and associated costs.

 

About our Company

Joiner Machinery Co.,Ltd has several years experience in the manufacture and supply of new and refurbished wear parts for all major makes of twin-screw extruders and the Industries involved in plastics industry, chemical industry, powder coating, food food industry, wood plastic etc..
Through close working relationships with our customers we have been CZPT to fulfill their requirements. Flexibility enables us to design and manufacture standard and bespoke components for unique applications. 
Through our highly trained and experienced staff we are CZPT to offer technical support and advice. 
Our strengths are based on many years experience supplying the following:
* Competitive costs per unit of production 
* Fast turn round for collection and delivery on refurbished parts 
* Parts available from stock for a wide range of extruder makes 
* Comprehensive inspection procedure on all parts prior to dispatch 
* A time proven quality service 
* Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts 
* Customized solutions to meet specific needs.
Our Production Plant

FRQ
 
1. Q: Are you a factory or trading company? 
 —-A: A factory 
2. Q: Where is your factory located? How can I visit there? 
—–A: Our factory is located in HangZhou, ZheJiang  Province, China, 
1) You can fly to HangZhou Airport directly. We will pick you up when you arrive in the airport; 
All our clients, from domestic or abroad, are warmly welcome to visit us! 
                                             
3.Q: What makes you different with others?
—-A: 1) Our Excellent Service 
 For a quick, no hassle quote just send email to us
 We promise to reply with a price within 24 hours – sometimes even within the hour.
 
2) Our quick manufacturing time
For Normal orders, we will promise to produce within 30 working days.
As a manufacturer, we can ensure the delivery time according to the formal contract.
 
 4.Q: How about the delivery time? 
—-A: This depends on the product. Typically standard products are delivered within 30 days. 
 

  1.  Q: What is the term of payment? 
    —-A: 1) T/T payment;   2) LC;  

 
6.Q: May I know the status of my order?
—-A: Yes .We will send you information and photos at different production stage of your order. You will get the latest information in time. 
 

Screw Sizes and Their Uses

Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.

The major diameter of a screw shaft

The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
screwshaft

The pitch diameter of a screw shaft

When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.

The thread depth of a screw shaft

Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
screwshaft

The lead of a screw shaft

Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.

The thread angle of a screw shaft

The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
screwshaft

The tapped hole (or nut) into which the screw fits

A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.

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China OEM Manufacture Jsw Leistritz Coperon Twin Screw Extruder Spare Parts Screw Element with Great quality

Product Description

WR15E Abrasion Resistance Twin Screw Shaft Diameter 10 – 120mm HRC44 Hardness

Production description:

Product name Twin screw shaft Brand name JOINER
Model number ZSE110 Material WR15E WR30 40CrNiMo
Spline type involute inner spline Place of original ZheJiang , China
Size Dia 10-120mm/ L 500-900mm Screw combination Brick patern construction
Construction With or without cooling system LD 36:1 40:1 44:1  48:1
Hardness HRC44
Surface treatment vacuum quenching
Certification ISO9001 2015
Application Plastic industry Wood plastic inflated Food powder coating
For what machine Plastic Wood Food Twin Extruder machine
shaft for APV        KOBE      OMC
Buhler     KraussMaffei     Theysohn
Buss       Berstorff       Toshiba
Clextral      Labtech      USEON
Coperon    Lantai      others
JSW      Leistritz
Keya     Maris
Our strengths Competitive costs per unit of production
Fast turn round for collection and delivery on refurbished parts
Parts available from stock for a wide range of extruder makes
Comprehensive inspection procedure on all parts prior to dispatch
A time proven quality service
Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts
Customized solutions to meet specific needs.
Buying Xihu (West Lake) Dis.s Attn:Tracy Han
Tel: 1825717954

We manufacture screw shafts for co-rotating twin screw extruders ranging from 10 mm to 120 mm /Length 500-900mm and over. With cooling system /without cooling system. Our manufacturing specializes in shafts for twin screw extruders and is optimized for flexible order handling.

Types of shaft:

Single keyway      Square keyslot     High torque key button     Dual keyslot

Involute inner spline       Round keyslot       Retackle spline       Client requirements available

 

Material

WR15E       WR30      40CrNiMo

About our Company

Joiner Machinery Co.,Ltd has several years experience in the manufacture and supply of new and refurbished wear parts for all major makes of twin-screw extruders and the Industries involved in plastics industry, chemical industry, powder coating, food food industry, wood plastic etc..
Through close working relationships with our customers we have been CZPT to fulfill their requirements. Flexibility enables us to design and manufacture standard and bespoke components for unique applications. 
Through our highly trained and experienced staff we are CZPT to offer technical support and advice. 
Our strengths are based on many years experience supplying the following:
* Competitive costs per unit of production 
* Fast turn round for collection and delivery on refurbished parts 
* Parts available from stock for a wide range of extruder makes 
* Comprehensive inspection procedure on all parts prior to dispatch 
* A time proven quality service 
* Latest manufacturing techniques and metallurgy, ensuring consistent and reliable performance of parts 
* Customized solutions to meet specific needs.

 

Why choose us?

Packaging  Delivery

Packaging Details: Wooden case, Sea-worthy or export standard.
Port: HangZhou
Lead time: 40-50 days after order confirmation.

 

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in HangZhou, ZheJiang Province, China, 1) You can fly to

HangZhou Airport directly. We will pick you up when you arrive in the airport; All our clients,

from domestic or abroad, are warmly welcome to visit us

Q: What makes you different with others?

A: 1) Our Excellent Service For a quick, no hassle quote just send email to us We

promise to reply with a price within 24 hours – sometimes even within the hour. If you

need an advice, just call our export office, we will answer your

questions immediately. 2) Our quick manufacturing time For Normal orders, we will

promise to produce within 30 working days. As a manufacturer, we can ensure the delivery time according to the formal contract.

Q: What is your terms of payment ?

A: 1) T/T payment; 2) LC;

What Are Screw Shaft Threads?

A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
screwshaft

Coefficient of friction between the mating surfaces of a nut and a screw shaft

There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.

Helix angle

In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
screwshaft

Thread angle

The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.

Material

Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
screwshaft

Self-locking features

Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.

China OEM Manufacture Jsw Leistritz Coperon Twin Screw Extruder Spare Parts Screw Element   with Great qualityChina OEM Manufacture Jsw Leistritz Coperon Twin Screw Extruder Spare Parts Screw Element   with Great quality